Cartilage could be key to safe structural batteries

Your knees and your smartphone battery have some surprisingly similar needs, a University of Michigan professor has discovered, and that new insight has led to a "structural battery" prototype that incorporates a cartilage-like material to make the batteries highly durable and easy to shape.

The idea behind structural batteries is to store energy in structural components – the wing of a drone or the bumper of an electric vehicle, for example. They've been a long-term goal for researchers and industry because they could reduce weight and extend range. But structural batteries have so far been heavy, short-lived or unsafe.

In a study published in ACS Nano, the researchers describe how they made a damage-resistant rechargeable zinc battery with a cartilage-like solid electrolyte. They showed that the batteries can replace the top casings of several commercial drones. The prototype cells can run for more than 100 cycles at 90 percent capacity, and withstand hard impacts and even stabbing without losing voltage or starting a fire.

"A battery that is also a structural component has to be light, strong, safe and have high capacity. Unfortunately, these requirements are often mutually exclusive," said Nicholas Kotov, the Joseph B. and Florence V. Cejka Professor of Engineering, who led the research. To sidestep these trade-offs, the researchers used zinc – a legitimate structural materiál – and branched nanofibers that resemble the collagen fibers of cartilage.

"Nature does not have zinc batteries, but it had to solve a similar problem," Kotov said. "Cartilage turned out to be a perfect prototype for an ion-transporting material in batteries. It has amazing mechanics, and it serves us for a very long time compared to how thin it is. The same qualities are needed from solid electrolytes separating cathodes and anodes in batteries."